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Process Safety Audit Protocols

Process Safety Audit Protocols SUT7030-Proc-Safety
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Buy and Download   > Description Process Safety Audit Protocols
By Ian Sutton

Within this 280 page book, each chapter has the OSHA regulation, OSHA guidelines and the EPA regulation.

ESBN: C60-802C-2c45-72D3
Description:
This collection of audit questions addresses the requirements of OSHA's Process Safety Management standard (29 CFR 1910.119) and the EPA's Risk Management Program Regulation Title 40 Part 68.

The protocols are easy to use. The following guidelines are followed:

No protocol is more than two pages in length.
A consistent format is used throughout.
Reference links to standards and technical reference works are provided
Guidelines for completing the protocols and checklists are provided.
Each page is 8½x11" in size, with a serrated edge on the left side so that it be cleanly removed when the audit or review is completed. Hence the filled-out document can be filed neatly.

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Table of Contents
Introduction

Volume I: Audits
Design of the Protocols
Example
Audit Notes

Volume I

Audit Protocols

1.0 Employee Participation
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(c)(1) Application
(c)(2) Consultation
(c)(3) Access to Information

2.0 Process Safety Information
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(d) Overview
(d)(1) Highly Hazardous Chemicals
(d)(2) Technology of the Process
(d)(3) Equipment Information

3.0 Process Hazards Analysis
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(e)(1) Initial Process Hazards Analysis
(e)(2) Methodologies
(e)(3) Hazards
(e)(4) Team
(e)(5) Follow Up
(e)(6) Revalidation

4.0 Operating Procedures
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(f)(1) Written Procedures
(f)(2) Operating Limits
(f)(3) Safety and Health
(f)(4) Accessibility
(f)(5) Review and Certification

5.0 Training
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(g)(1) Initial Training
(g)(2) Refresher Training
(g)(3) Training Documentation

6.0 Contractors
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(h)(1) Application
(h)(2) Employer Responsibilities
(h)(3)(a) Contract Employer Responsibilities
(h)(3)(b) Contract Employer Documentation

7.0 Pre-startup Safety Review
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(i) Review

8.0 Mechanical Integrity
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(j)(1) Application
(j)(2) Written Procedures
(j)(3) Training
(j)(4) Inspection and Testing Program
(j)(5) Equipment Deficiencies

9.0 Hot Work
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(i) Review

10.0 Management of Change
OSHA Regulation
Guidelines
The EPA Regulation
(l)(1) Procedures
(l)(2) Change Elements
(l)(3) Employees and Contract Workers
(l)(4) Process Safety Information
(l)(5) Operating Procedures

11.0 Incident Investigation
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(m)(1) Incidents
(m)(2) Timing
(m)(3) Team
(m)(4) Report
(m)(5) Follow Up
(m)(6) Review
(m)(7) Retention

12. 0 Emergency Response and Planning
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(n)(1) Plan
(n)(2) RMP
(n)(3) Emergency Response Equipment

13.0 Compliance Audits
OSHA Regulation
OSHA Guidelines
The EPA Regulation
(o)(1) Program
(o)(2) Auditor
(o)(3) Reports
(o)(4) Response to Findings
(o)(5) Report Retention

14.0 Trade Secrets
OSHA Regulation
OSHA Guidelines
(p) Protocol

OSHA Process Safety Management

Covered Processes

Covered Chemicals

EPA Risk Management Program Specific

68.12 General Requirements

68.15 Management

68.22 Offsite Consequence Analysis Parameters

68.25 Worst-Case Release Scenario Analysis

68.28 Alternative Release Scenario Analysis

68.30 Offsite Impact ¾ Population

68.33 Worst-Case Release Scenario

68.36 Review and Update

68.39 Documentation

68.42 Five Year Accident History

68.115 Threshold Determination

68.150 Submission

68.155 Executive Summary

68.160/168 Registration / Five Year Accident History

68.165 Offsite Consequence Analysis

68.175 Prevention Program ¾ Program 3 (1 of 2)

68.175 Prevention Program ¾ Program 3 (2 of 2)

68.185 Certification

68.190 Updates
Process Safety Audit Protocols By Ian Sutton Within this 280 page book, each chapter has the OSHA regulation, OSHA guidelines and the EPA regulation. ESBN: C60-802C-2c45-72D3 Description: This collection of audit questions addresses the re
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