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Industrial Hydraulic Systems and Circuits

Industrial Hydraulic Systems and Circuits GUP7030-Hydro
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By Bhagwati Prasad Gupta

"... from the hydraulic valve to the hydrostatic transmission."

This book covers the literature regarding various types of standard hydraulic system components like different types of pumps, pressure controlling components, flow control valves, check valves and direction control valves. Details of different types of tailor made auxiliaries like hydraulic tank and their accessories, filters, piping, fittings and accumulator etc. have also been described.

In addition to the above, special devices right from the conventional copying attachment system to latest electro-hydraulic system like proportional valves and servo valve with electronic controls are given in this book.

Practical applications of the system and circuits in the fields of hydraulic drives, hydraulic controls, hydrostatic transmission and hydrostatic bearings have been given in detail. Installation, maintenance and testing of the various hydraulic systems and components have been added as concluding chapter to make this book more useful on the shop floor.

The subject matter has been well illustrated with over 100 figures in more than 160 pages covering more than 30 typical hydraulic circuits. The book will be very useful for the practicing engineers, designers and students of mechanical, and production engineering and
technical personals handling different types of machineries.

Table of Contents
PREFACE
CHAPTER 1: INTRODUCTION TO HYDRAULIC SYSTEM
1.1. PRINCIPLES OF HYDRAULICS
1.2. HYDRAULIC FLUIDS
Viscosity, Characteristics of Oil for Use in Hydraulic Systems,
Properties of hydraulic oil
1.3. FLOW OF FLUIDS
1.4. BASIC HYDRAULIC CIRCUIT

CHAPTER 2: RESERVOIR AND PIPING
2.1. TANK
2.2 STRAINERS AND FILTERS
Filtering Material, Rating of Filters,
Location of Filters and Strainers
2.3. PIPING AND TUBING
Selection of Pipe Sizes
2.4. PIPE JOINTS AND FITTINGS
Threaded Fitting Joints, Flanged Type Joints,
Compression Type Fitting Joints,
Care to be Taken of Hydraulic Piping
2.5. HOSE
Construction of Hoses, Hose Couplings and Fittings,
Care to be Taken During
Installation of Hoses
2.6 SEALING
Static Seals, Dynamic Seals

CHAPTER 3: POSITIVE DISPLACEMENT PUMPS

3.1 BASIC PERFORMANCE CHARACTERISTICS OF PUMPS
Cavitation
3.2 GEAR PUMPS
Material of Gear Pump Components,
Geometrical Accuracy of Components,
Repair of Gear Pumps,
Care and Maintenance of Gear Pump,
3.3 VANE PUMPS
Balanced Vane Pump,
Material of Vane Pump Components,
Working Clearance and Geometrical Accuracy,
Care and Maintenance of Vane Pumps
3.4 PISTON PUMPS
Radial Piston Pumps, Axial Piston Pumps,
Controls for Variable Displacement
Models, Constructional Feature of Piston Pumps,
Materials of Piston Pump Components,
Maintenance of Piston Pumps

CHAPTER 4: PRESSURE CONTROLLING ELEMENTS

4.1 PRESSURE CONTROL
Relief Valves, Sequence Valve,
Unloading Valve, Counterbalance Valve,
Constructional Feature of
Multifunctional Pressure Control Valves
4.2 PRESSURE REDUCING VALVE
Direct Acting Pressure-Reducing Valve,
Pilot Operated Pressure Reducing Valves
4.3 DESIGN CONSIDERATION OF PRESSURE CONTROL VALVE
4.4 PRESSURE SWITCHES
4.5 MAINTENANCE OF PRESSURE CONTROL VALVES

CHAPTER 5: FLOW CONTROL VALVES

5.1 PRINCIPLE OF FLOW CONTROL VALVE
5.2 SIMPLE FLOW CONTROL VALVES
5.3 PRESSURE COMPENSATED FLOW CONTROL VALVES
5.4 TEMPERATURE COMPENSATION
5.5 LOCATION OF FLOW CONTROL VALVE
Meter in Circuit, Meter out Circuit, Bleed off Circuit
5.6 CHECK VALVES.
Inline Check Valve, Right Angle Check Valve,
Restriction Check Valve,
Pilot Operated Check Valves, Function Of Check Valves,
Maintenance Of Check Valves
5.7 FLOW INDICATORS

CHAPTER 6: DIRECTION CONTROL VALVE

6.1 ROTARY SPOOL TYPE
6.2 SLIDING SPOOL TYPE DIRECTION CONTROL VALVE
Operating Controls, Spring Type Spool,
Position Spool, Center Condition
6.3 PILOT PRESSURE SOURCES IN DIRECTION CONTROL VALVE
Pilot Choke, Pilot Pistons
6.4 DECELERATION VALVES
6.5 CONSTRUCTIONAL FEATURE AND MOUNTING
6.6 MAINTENANCE CARE OF SLIDE VALVES

CHAPTER 7: HYDRAULIC CYLINDERS AND MOTORS

7.1 CLASSIFICATION OF HYDRAULIC CYLINDERS
Differential Cylinder, Non Differential Cylinder
Telescopic Cylinders,
Intensifier, Cylinder with End Position Cushioning
7.2 CYLINDER CONSTRUCTION
7.3 HYDRAULIC MOTORS
Gear Motors, Vane Motors, Radial Piston Motor,
Axial Piston Motor,
Compensator Control
7.4 APPLICATION OF HYDRAULIC MOTORS

CHAPTER 8: ACCUMULATORS

8.1 PURPOSE OF ACCUMULATOR
8.2 TYPES OF ACCUMULATORS
8.3 CONSTRUCTION OF BLADDER TYPE ACCUMULATOR
8.4 ACCUMULATOR VOLUME
Calculation of System Demand
8.5 BASIC CIRCUITS WITH ACCUMULATORS
Accumulator Pump Unloading Electric Control,
Accumulator Pump Unloading
Hydraulic Control, Accumulator Safety Circuit
8.6 CARE AND MAINTENANCE OF ACCUMULATOR

CHAPTER 9: HYDRAULIC COPYING ATTACHMENT

9.1 INTRODUCTION
9.2 SINGLE - DIMENSIONAL COPYING DEVICES
9.3 SINGLE DIMENSIONAL COPYING SYSTEM WITH AUTOMATIC VARIATION OF FEED
9.4 SPECIAL FEATURE OF COPY MILLING ATTACHMENT

CHAPTER 10: ELECTRO HYDRAULIC SYSTEM

10.1INTRODUCTION TO ELCTRO-HYDRAULICS
10.2 PROPORTIONAL VALVES
Flow Proportional Valves, Pressure Proportional Valves
10.3 CLOSED LOOP SYSTEM
10.4 ELECTRO HYDRAULIC SERVO VALVES
Single Stage Servo Valves, Two Stage Servo Valves
10.5 MAINTENANCE OF SERVO CIRCUITS
Null Point Test, Test for Pressure Gain, Valve Cleaning

CHAPTER 11: INDUSTRIAL HYDRAULIC CIRCUITS

11.1 SYSTEMS AND CIRCUITS
11.2 PRESSURE LIMITING CIRCUIT
Pressure Limiting Circuit
11.3 UNLOADING CIRCUITS
Single Pump Unloading, Multi Pump Unloading System,
Two Maximum Pressures Plus Venting
Automatic Venting At End Of Cycle Single Pump
Unloading, Multi Pump Unloading System,
Two Maximum Pressures Plus Venting
Automatic Venting at End of Cycle
11.4 RECIPROCATING CIRCUIT
Rapid Traverse And Feed Using Deceleration Valve
11.5 REGENERATIVE CIRCUITS
Regenerative Advance,
Regenerative Advance With Pressure Change Over To
Conventional Advance
11.6 CLAMPING AND SEQUENCING CIRCUITS
Sequencing Circuit- Extend Cylinder,
Controlled Pressure Sequencing Circuit
11.7 DECOMPRESSION CIRCUITS

11.8 COUNTER BALANCE AND BRAKE CIRCUITS
Brake Circuit
11.9 FEED DRIVE CIRCUITS
Open Circuit Drive, Closed Circuit Drive
11.10 PRE-FILL CIRCUITS

CHAPTER 12: HYDRAULIC APPLICATIONS IN INDUSTRIAL MACHINES

12.1 INTRODUCTION
12.2 HYDRAULIC DRIVES
Hydraulic Drives for Step Less Speed Regulation,
Hyvari Drive, and Hydraulic Systems for
Elevation and Location of Cross rail
12.3 HYDRAULIC CONTROL
Hydraulic Servo Control of PIV Drive,
Hydraulic Pre-selection of Speeds,
Hydraulically Operated Disc Clutch
12.4 HYDRAULIC TRANSMISSION OF FEED MOTION
Hydrostatic Transmission of Lead Screw And Nut

CHAPTER 13: HYDROSTATIC SYSTEM

13.1 HYDROSTATIC GUIDING SYSTEM
13.2 OPERATING PRINCIPLE
13.3 SADDLE SUPPORTED BY SEVERAL GUIDE-WAYS
13.4 HYDROSTATIC SLIDEWAYS
13.5 HYDROSTATIC BEARINGS

CHAPTER 14: INSTALLATION AND MAINTENANCE OF HYDRAULIC SYSTEMS

14.1 MODULE SYSTEM
14.2 INSTALLATION OF HYDRAULIC EQUIPMENT
14.3 TROUBLE SHOOTING AND REPAIR WORK
Trouble Shooting, Repair Work
14.4 TESTING OF HYDRAULIC EQUIPMENT'S
Testing Pumps, Testing Pressure Control Valve,
Testing Direction Control Valve,
Testing Pressure Compensated (Stabilized) Flow Control Valve,
Testing Of Cylinder
Industrial Hydraulic Systems and Circuits By Bhagwati Prasad Gupta "... from the hydraulic valve to the hydrostatic transmission." This book covers the literature regarding various types of standard hydraulic system components like different
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