DOWNLOAD 1997-2002 MerCruiser D2.8L & D4.2L Diesel Repair Manual
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This INSTANT DOWNLOAD 1997 1998 1999 2000 2001 2002 MerCruiser D2.8L D-Tronic & D4.2L D-Tronic in-line diesel engine service manual #22 was prepared primarily for professional technicians. However, adequate data is given for the majority of do-it-yourself mechanics and those performing repairs and maintenance procedures to your MerCruiser.
This MerCruiser repair manual was prepared to suite the needs of individuals who poses basic knowledge in electrical and mechanical concepts. For those without basic knowledge, you should avoid performing complicated repairs to the MerCruiser equipment as it may render it unsafe. In any case, never attempt to service the MerCruiser without the aid of a repair manual.
- D2.8L D-Tronic - serial numbers 0K000001 and Above
- D4.2L D-Tronic - serial numbers 0K000001 and Above
- D2.8L D-Tronic - serial numbers 0k000001 and Above
- D4.2L D-Tronic - serial numbers 0k000001 and Above
SERVICE MANUAL OUTLINE
Section 1 - Important Information
A - General Information
B - Maintenance?
C - Troubleshooting
Section 2 - Removal and Installation
A - Sterndrive (MCM) Models
B - Inboard (MIE) Models
Section 3 - Engine Mechanical
A - D2.8L D-Tronic And D4.2L D-Tronic Engines
Section 4 - Electrical System
A - Starting System
B - Charging System
C - Glow Plug System (If Equipped)
D - Instrumentation
E - Wiring Diagrams
Section 5 - Fuel System
A - Description
B - Fuel Delivery Pump and Fuel Filter
C - Injectors
D - Injection Pump
E - EDI Diagnosis
Section 6 - Cooling System
A - Seawater Cooling System
B - Closed Cooling System
Section 7 - Intake And Exhaust System
A - Intercooler
B - Intake / Exhaust Manifold, Elbows and Risers
C - Turbocharger
Section 8 - Drive System
A - ZF / Hurth Transmissions
B - Propeller Shaft Models
Section 9 - Power Steering System
A - Pump And Related Components
This MerCruiser manual will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart. By applying the knowledge in this MerCruiser repair manual, any owner should be able to make the right decisions about what they need to do to maintain and repair the MerCruiser.
This MerCruiser manual covers all aspects of repair. The manual covers part removal, disassembly, cleaning, assembly, installation procedures and much more. The manual contains all necessary illustrations, diagrams and specifications to guide the mechanic through any repair procedure. The MerCruiser manual also contains an advanced troubleshooting guide to help diagnose and correct any problem.
The manual appears just like a printed book. Once you download the manual you can save it to your tablet, computer or laptop forever.