DOWNLOAD 2000-2008 Mercruiser 496 CID / 8.1L Engine Service Manual | eBooks | Automotive

DOWNLOAD 2000-2008 Mercruiser 496 CID / 8.1L Engine Service Manual

DOWNLOAD 2000-2008 Mercruiser 496 CID / 8.1L Engine Service Manual PLDZ-16
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This INSTANT DOWNLOAD 2000 2001 2002 2003 2004 2005 2006 2007 2008 MerCruiser 496 CID / 8.1L gasoline engine service manual #30 was prepared primarily for professional technicians. However, adequate data is given for the majority of do-it-yourself mechanics and those performing repairs and maintenance procedures to your MerCruiser. 

This MerCruiser repair manual was prepared to suite the needs of individuals who poses basic knowledge in electrical and mechanical concepts. For those without basic knowledge, you should avoid performing complicated repairs to the MerCruiser equipment as it may render it unsafe. In any case, never attempt to service the MerCruiser without the aid of a repair manual. 

MODELS COVERED 

Sterndrive (MCM) Models: 

  • 496 Mag HO (Serial Number 0M000000 & Up) 
  • 496 Mag (Serial Number 0M000000 & Up) 

Inboard (MIE) Models: 

  • 8.1S HO (Serial Number 0M000000 & Up) 
  • 8.1S Horizon (Serial Number 0M000000 & Up) 

NOTE: This manual also contains the Gen III Cool Fuel Supplement for equipped models (service manual #40). 

MerCruiser master list states this manual is specific to all engines: 8.1L (496cid) (sterndrive models & inboard models) manufactured between 2000-2007 AND 2008 496 MAG, SeaCore 496 AND 2008 8.1L H.O., Horizon 8.1L. 

SERVICE MANUAL OUTLINE

Section 1 - Important Information 

A - General Information 

B - Maintenance
C - Troubleshooting 

Section 2 - Removal and Installation 

A - MCM Models 

B - MIE Models 

Section 3 - Engine 

A - 496 cid (8.1L) 

Section 4 - Electrical System 

A - Starting System 

B - Ignition System 

C - Charging System 

Section 5 - Fuel System 

A - Fuel Delivery System for Electronic Fuel Injection 

B - Fuel Injection Disassembly and Reassembly 

Section 6 - Cooling System 

A - Closed Cooled Models 

Section 7 - Exhaust System 

A - Manifolds and Elbows 

B - Collectors 

Section 8 - Drives 

A - Velvet Drive 5000 Series Transmission 

B - Hurth Transmission 

Section 9 - Power Steering 

A - Pump 

SERVICE MANUAL OUTLINE #40 

1 - Important Information 

A - General Information 

B - Maintenance 

2 - Gen III Cool Fuel Model Models 

A - Gen III Cool Fuel Module Removal and Disassembly 

B - Gen III Cool Fuel Module Assembly and Installation 

3 - Fuel System 

A - Troubleshooting and Repair 

B - Fuel Flow Diagram 

4 - Cooling System 

A - Coolant and Water Flow Diagrams 

This MerCruiser manual will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart. By applying the knowledge in this MerCruiser repair manual, any owner should be able to make the right decisions about what they need to do to maintain and repair the MerCruiser.

This MerCruiser manual covers all aspects of repair. The manual covers part removal, disassembly, cleaning, assembly, installation procedures and much more. The manual contains all necessary illustrations, diagrams and specifications to guide the mechanic through any repair procedure. The MerCruiser manual also contains an advanced troubleshooting guide to help diagnose and correct any problem.

The manual appears just like a printed book. Once you download the manual you can save it to your tablet, computer or laptop forever.

NOTE: If you click on the Buy and Download button and you’re misdirected to PayPal's homepage. Use the backspace button to return to the product page and then click on the Buy and Download button again. It should then allow you to purchase the
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